Capital Investments Data
2025 Analysis: Investment in 2025 reflected accelerated decarbonisation with major hydrogen-based DRI and EAF projects replacing blast furnaces. Spain and Germany led European green steel transition. Saudi Arabia invested heavily in integrated DRI/EAF capacity. USA expanded micro mill footprint with hybrid-ready technology. Russia and Turkey maintained diverse infrastructure development. Notable focus on electrical steel for electric vehicle markets.
| Country | Company | Location | Project | Description |
|---|---|---|---|---|
| Australia | Rio Tinto / Baowu jv | Western Range | Iron Ore Mine | Includes construction of primary crusher and an 18 km conveyor system |
| Brazil | Anglo American | Minas-Rio | Slurry Pipeline | 529 km long pellet feed-transporting slurry pipeline |
| Brazil | Vale | Marabá | Blast Furnace | Green pig iron plant, using Tecnored technology. Initial capacity 250 kt, will expand to 500 kt |
| China | Fujian Tsingtuo | Fu'an City | Plate Mill – Stainless | US$280m project for up to 1 Mt of up to 3,500 mm width stainless steel plate |
| China | POSCO | Zhangjiagang Works | Plate Mill – Stainless | Line will produce stainless steel plate 8–80 mm thickness and widths 1,500–4,100 mm |
| China | Valin Lianyuan I&S | Valin Lianyuan | HDG | New line will be for use in high-end household appliances |
| Czech Republic | Liberty Steel | Nová Huť | EAF | Two 200 t EAFs with total capacity 3.5 Mt will replace existing tandem furnaces |
| Germany | Salzgitter | Flachstahl Works | EAF | EAF with 220 t tap weight. Start-up end 2025 |
| India | Jupiter Wagons jv | Jupiter Tatravagonka | Railway Wheels | Aims to increase output of forged wheels from 20,000 to 100,000 units/yr |
| Kazakhstan | Fincraft Resources jv | TB Alloys Kazakh | Submerged Arc Furnace | Investor joint venture has been named TB Alloys Kazakh Ltd |
| Kazakhstan | Government of Kazakhstan | Ekibastuz | Ferroalloy Plant | For production of ferrosilicon. Will create 245 permanent jobs |
| Korea | POSCO | Gwangyang | Electrical Steel | Plant for non-oriented electrical steel >=0.1 mm gauge for eco-friendly vehicles |
| Mexico | Talleres y Aceros | Tyasa Works | Bar Mill – Alloy | Equipped with inspection + conditioning lines, cold finishing lines and heat treatment |
| Peru | Unacem / Grupo Calidra jv | Not Specified | Lime Plant | 600 t/d lime plant. Commissioning in early to mid-2025 |
| Russia | Evraz Holdings | ZMSK Zapsib | Coke Ovens | Coke battery No. 2, incl infrastructure, chemical product recovery |
| Russia | Evraz Holdings | ZMSK Zapsib | Endless Casting Rolling HRC | Endless casting-rolling plant for production of HRC 0.8–16 mm gauge |
| Russia | Metalloinvest | Lebedinsky GOK | DRI | New HBI plant. Will create 375 jobs. Commissioning in H2 2025 |
| Saudi Arabia | Essar Group | Ras Al Khair | DRI/EAF/CC/HSM/CRM | Planned 5 Mt/yr flat steel plant: 2 × 2.5 Mt/yr DRI, HSM (hot rolled coil), 1 Mt/yr cold rolling mill and tinplate line. Not yet built; Essar targets 2030 |
| Saudi Arabia | JO Steel Holdings | Ras Al Khair | EAF/CC/Billet | Plant to commence operation Q1 2025 |
| Saudi Arabia | SeAH Gulf | SeAH GSI | Seamless Tube | New stainless steel seamless pipe complex will span almost 178,000 sq metres |
| Spain | ArcelorMittal | Sestao | Decarbonisation | Green hydrogen direct reduced iron (DRI) plant + new hybrid EAF |
| Turkey | Borcelik | Gemlik Works | CRM/HDG | Continuous pickling and cold rolling line 1.8 Mt plus HDG line of 550 kt |
| Turkey | Oyak / JFE Steel | Hekimhan | Pellet Plant | Commissioning planned for first half of 2025 |
| Turkey | Tosyalı Holdings | Toscelik | Solar Power | Solar power plant area 147.28 hectares; installation of 179,452 solar panels |
| Ukraine | Metinvest | Ilyich Steel | CRM/HDG/AlZn | CRM incl pickling line + lines for zinc, aluminium zinc and polymer coatings |
| USA | CMC | Berkeley County | Micro Mill | 4th CMC micromill "MM4". Hybrid-ready, MIDA QLP plant |
| USA | Nucor | Berkeley | HDG | 500,000 short ton annual capacity and will process coils up to 72 inches wide |
| USA | Pacific Steel | Mojave | Micro Mill | MiDa Hybrid micro mill. Renewable energy sources. Straight + spooled bar |
Source: MCI research. Data as of 2025.
See also: analysis of plant and equipment suppliers
Metals Consulting International (MCI) maintains a database of over 1300 steel industry modernisation projects. This database contains individual modernisation records identifying the country, investor, facility, capacity impact, capital cost, capex cost per tonne, commissioning date etc. Please email info@steelonthenet.com
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