Skip to content

Steel Industry Resource Hub

Steel Sector Resources

Hot steel slab in rolling mill production – comprehensive steel industry capacity data and market intelligence resources

Welcome to our comprehensive steel industry resource centre. This platform consolidates essential intelligence for modern steelmaking operations, from production benchmarks and technology innovations to regulatory compliance and market analysis.

Our expertise covers the complete steelmaking spectrum – blast furnace operations, basic oxygen or electric arc furnace processing, continuous casting and rolling for flat products, long products and pipe manufacturing. Each resource draws from decades of real-world consulting experience and authoritative industry data.

Market Data & Statistics

Production Data

  • 132 countries worldwide
  • Monthly statistics
  • Historical comparisons
  • Regional analysis
View Production Data →

Consumption Analysis

  • 132 country demand assessments
  • Demand patterns by region
  • Product shape breakdown
  • End-use sector analysis
  • Quality segmentation
View Consumption Data →

Trade Flows

  • International trade patterns
  • Major exporters/importers
  • Product-specific data
  • Regional trade analysis
View Trade Data →

We can provide comprehensive country-specific steel demand analysis including 50+ years of historical statistics covering production, consumption, steel trade flows; and market trends. These detailed reports examine demand by product type, end-use sectors and quality segments. For further details see country report format and examples, or contact us to discuss your requirements.

Outlook & forecasts: Steel Market Outlook 2027–2028 | Steel Price Forecasts 2027–2029

All Market Data →


Global Production Capacity Intelligence

Authoritative capacity analysis from James F King, Cambridge Economics graduate with 40+ years specialising in global steel capacity. Recognised by the Organisation for Economic Co-operation and Development (OECD) Steel Committee as the leading authority on steel capacity issues.

Crude Steel Capacity

US$500

BOF and EAF steelmaking capacity by plant worldwide. Historical data for 2025 with long-term projections.

Access Report →

Flat Products Capacity

US$500

Plate, HRC, CRC and galvanised steel production capacity. Top 20 control 52.4% of 1,304.6 Mt global capacity.

Access Report →

Long Products Capacity

US$500

Sections, rail, bar and rod production capacity analysis. Top 20 represent 22.8% of 1,443.0 Mt global capacity.

Access Report →

Related Resources: World's Largest Producers Rankings | Steel Plant Performance Indicators

All Capacity Data →


Capital Investment Database

Understanding capital investment costs is essential for strategic planning and budgeting in the steel industry. Whether evaluating brownfield modernisation, greenfield development or competitive positioning, accurate capex benchmarking underpins credible financial projections. Our comprehensive database provides the intelligence needed for feasibility appraisals, investment decisions and competitive cost analysis.

Steel Industry Capex Cost Database

1,345 investment records with detailed cost per tonne data

Comprehensive coverage across all major production units:

  • Front end: Sinter, coke making, DRI, blast furnaces, BOF, EAF, induction furnaces
  • Casting: Slab, billet and bloom continuous casting machines
  • Flat products: Plate, hot strip mills, cold rolling, HDG, tinplate, organic coating
  • Long products: Heavy sections, rail, bar mills, rod mills, wire drawing
  • Tubular: Welded pipe (ERW, LSAW, HSAW) and seamless tube plants
Access Database → Individual records US$25

Plant Equipment Suppliers

Analysis of leading technology suppliers based on 650+ modernisation project records: Danieli, SMS Group, Siemens VAI, Paul Wurth and others.

View Supplier Directory → | Top Investment Locations →

Investment Project Tracking

Historical Projects

Completed investment projects from previous years with cost data and technical specifications.

Current & Future Projects

Planned and ongoing steel industry capital investment projects worldwide.

All Capital Investment Data →


Production Cost Models & Benchmarking

Cost Calculators

EAF Operating Cost Model

Electric Arc Furnace cost calculator with comprehensive analysis of energy consumption, scrap pricing, electrode costs and operational parameters. Model steel production economics for EAF operations.

Calculate EAF Costs →

BOF Operating Cost Model

Basic Oxygen Furnace steelmaking route cost analysis including raw materials, hot metal charges, energy consumption and processing costs. Complete integrated mill economics.

Calculate BOF Costs →

Rebar Cost Model

Reinforcing bar production cost calculator

Calculate →

HRC Cost Model

Hot rolled coil production cost analysis

Calculate →

Seamless Tube

Seamless pipe production costs

Calculate →

Welded Tube

Welded pipe manufacturing costs

Calculate →

All Cost Models →


Global Cost Curves

Hot rolled steel coil in production plant
Hot Rolled Steel Coil

Comprehensive production cost benchmarking across global facilities:

  • Hot Rolled Coil Cost Curve – Global HRC production costs across 180+ plants with complete cost breakdowns
  • Rebar Cost Curve – Cost analysis of 250+ global bar facilities with identification of competitive advantages
  • Freight Cost Analysis – Transport cost estimates for steel, iron ore, coal and raw materials between any global locations with detailed logistics breakdowns including ocean freight, handling, storage and insurance

We can supply historic or current cost curves for most steel products (semis, flat/long products, tube) at country/regional/global level.

More on Steel Industry Economics →


Technical Knowledge Base

Steelmaking KPIs

Steelmaking KPIs
ProcessParameterValue
Blast FurnaceCampaign Life15 years
Blast FurnaceProductivity2.5 t/m³/day
Blast FurnacePCI Rate170 kg/thm*
Blast FurnaceSlag Volume270 kg/thm*
BOFTap-to-Tap Time45 min
BOFHeats per Lining2,300
BOFRefractory Use0.95 kg/t
EAFPower Consumption435 kWh/t
EAFTap-to-Tap Time55 min
EAFYield92%
Reheat FurnaceFuel (hot charging)1.2 GJ/t**
Reheat FurnaceFuel (cold charging)1.85 GJ/t**
Rolling MillsRebar mill electricity110 kWh/t
Rolling MillsBar mill yield95%

Source: MCI research. Data as of October 2026.

KPI values derive from published academic and technical sources, plus plant visit observations from the last 20 years. KPI values are meant to be indicative of normal operations.
*thm = tonne hot metal | **furnace fuel is natural gas
View Complete KPI Guide →

Expert technical resources covering all aspects of steel production, from decarbonisation strategies to process optimisation.

Galvanising Line Engineering

In-depth technical articles on galvanising line process control and equipment, written for plant engineers and process technologists.

Rolling & Processing Line Engineering

In-depth technical articles on cold mill, plate mill and pickle line process control and equipment, written for plant engineers and process technologists.

  • Plate Mill Yield and Provisioning – Provided yield, yield cost and margin loss, random walk method, scale loss, plan view rolling and hydraulic gauge control
  • Side Trimming in Steel Pickle Lines – Knife gap setup, resulting cut edge characteristics, defects from incorrect knife gap, hold-down pressure and serrated edge causation
  • Cold Rolling of Steel Strip – Roll bite fundamentals, emulsion lubrication regimes, mill modulus and automatic gauge control, shape control, chatter and roll marks

All Technical Articles →

Decarbonisation & Carbon Emissions

Electric Arc Furnace Technology

Production Technical Data


Steel Industry Training Videos

Comprehensive Video Training Library

Complete steel manufacturing process coverage – from blast furnace to finished products

Free educational steel industry training videos covering the entire steel manufacturing chain. These instructional clips provide detailed insights into every major step of steel production, from raw material processing through to finished product manufacturing.

Primary Steelmaking

  • Blast furnace operations
  • BOF and EAF steelmaking
  • Continuous casting processes
  • Iron ore to pig iron production

Rolling & Finishing

  • Hot and cold rolling operations
  • Seamless pipe manufacturing
  • Welded tube production
  • Forging and wire rope production

Perfect for: New industry professionals, engineering students, operations staff and anyone looking to understand steel manufacturing processes through clear visual demonstrations.

Watch Training Videos →

European Steel State Aid Database

Government Support Tracking Comprehensive database of 55 records covering 1994–2026

Track government financial support for the European steel industry, including decarbonisation project funding, environmental protection aid and business rescue programmes. Our database provides transparency on public funding patterns and strategic priorities across the region.

Coverage includes:

  • Complete record of state aid decisions and amounts
  • Decarbonisation project funding tracker
  • Environmental protection and business rescue aid
  • Recent major programmes: ArcelorMittal, thyssenkrupp, Tata Steel, British Steel
Access Database →

The European steel sector has received significant government support for decarbonisation initiatives, with major funding programmes targeting hydrogen steelmaking, carbon capture technologies and renewable energy integration.


Useful Links

Connect with the global steel ecosystem through our comprehensive supplier and industry resource directories.

Additional Resources: Complete Steel Industry Links Directory


Global Steel Plant Location Maps

Plant Maps & Geographic Data

Visual intelligence showing 4,500+ steel facility locations worldwide with detailed capacity information. Interactive maps covering coke plants, melt shops, rolling mills, coating lines and tube manufacturing.

Comprehensive geolocation datasets with coordinates, capacity figures and ownership information available for purchase. Custom regional extracts prepared on request.

View Plant Location Maps →
Global steel plant locations map preview
Example: Global coke plant distribution

Data Sources & Expertise

Our analysis draws from proprietary databases built on James F King’s 40+ years of steel capacity analysis, combined with plant operational data from over 25 years of facility visits and peer-reviewed technical research. His capacity intelligence is recognised by the OECD Steel Committee as authoritative. Our expertise is cited by the U.S. National Institutes of Health, U.S. Department of Energy, and Nature Communications.

Data foundation: Cost curves track several hundred global producers with 20-year historical depth. KPI benchmarks combine anonymised operational data with published technical literature. All analysis undergoes expert review for accuracy and relevance. View Expert Credentials →

Research Methodology: Our transparent data collection and verification procedures are detailed in our comprehensive Research Methodology documentation. This covers our six core data domains (prices, demand, plant performance, capital investment, capacity and CO₂ emissions), verification techniques including the mirror image method for price validation, and quality assurance framework developed since 2001.

Detailed Methodology Documentation

Our analytical frameworks are fully transparent and documented for institutional-grade credibility:

  • Aggregate Steel Demand Calculation Methodology – Bottom-up approach to regional and country-level steel consumption using apparent domestic consumption (ADC) framework. Includes data source hierarchy (World Steel Association, UN Comtrade, ISSB), 12 product categories, gross vs. net consumption adjustments, and eight comprehensive cross-validation checks for data integrity verification.

Steel Industry Expertise

5 Expert Videos
20 Written Tips
Since 2001

Explore our comprehensive expertise library combining professional video demonstrations and detailed written guidance from our team. Access proven methodologies for feasibility studies, due diligence, market analysis and strategic investment decisions trusted by governments and industry professionals worldwide.

Explore Expert Resources

Need bespoke data or a custom model? Request bespoke data →